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Aluminium Extrusion & Fabrication Services in Australia

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Core Services We Offered

Core Services We Offered

Core Services

aluminium extrude standing up

Full production.

customisable die design, extrusion, finishing, fabrication, OEM supply. all in one place.

Core Services

aluminium extrude standing up

Full production.

customisable die design, extrusion, finishing, fabrication, OEM supply. all in one place.

Core Services

aluminium extrude standing up

Full production.

customisable die design, extrusion, finishing, fabrication, OEM supply. all in one place.

Core Services

shining finishing good of aluminium profile

Precision finishing

Powder coating, anodising, architectural and structural surface treatment, mill finish.

Core Services

shining finishing good of aluminium profile

Precision finishing

Powder coating, anodising, architectural and structural surface treatment, mill finish.

Core Services

shining finishing good of aluminium profile

Precision finishing

Powder coating, anodising, architectural and structural surface treatment, mill finish.

Core Services

Engineering Partner.

Profile design, specification review, consulting, nationwide logistics support & global network.

Core Services

Engineering Partner.

Profile design, specification review, consulting, nationwide logistics support & global network.

Complete Extrusion Service Capabilities

Complete Extrusion Service Capabilities

Press Metal Aluminium Australia delivers custom aluminium extrusion die design, architectural surface finishing, precision fabrication, and OEM component manufacturing – optimised for construction, transport and manufacturing. Move efficiently from initial CAD to finished extruded products within a single supply chain.

Press Metal Aluminium Australia delivers custom aluminium extrusion die design, architectural surface finishing, precision fabrication, and OEM component manufacturing – optimised for construction, transport and manufacturing. Move efficiently from initial CAD to finished extruded products within a single supply chain.

Custom aluminium extrusion dies

NSW

VIC

QLD

Architectural aluminium extrusion supply

NSW

VIC

QLD

Aluminium bending and forming

NSW

VIC

QLD

Punching, pressing, and notching

NSW

VIC

QLD

Profile cutting and shearing

NSW

VIC

QLD

OEM aluminium product manufacturing

NSW

VIC

QLD

Powder coating and anodised finishes

VIC

Profile machining.

Profile machining.

Bending, pressing, punching and notching for final assembly – profiles ready for site or production.

Bending, pressing, punching and notching for final assembly – profiles ready for site or production.

billiard stack use for making aluminium extrusion
billiard stack use for making aluminium extrusion

OEM manufacturing.

OEM manufacturing.

Extrusion, finishing and packing integrated for consistent high-volume supply and engineered tolerances.

Extrusion, finishing and packing integrated for consistent high-volume supply and engineered tolerances.

Supported industries.

Supported industries.

Construction (window/curtain wall/façade), transport, marine, machinery, and industrial equipment supply.

Construction (window/curtain wall/façade), transport, marine, machinery, and industrial equipment supply.

metro station using alot of aluminium products
metro station using alot of aluminium products

Advantages with Our Direct Aluminium Extrusion Supply

Advantages with Our Direct Aluminium Extrusion Supply

Get aluminium profiles directly from production with volume-based pricing and reliable lead times. Custom profiles mean less machining and more fit-for-purpose solutions for both OEMs and engineers. Combining extrusion, finishing, and fabrication minimises supply chain complexity and shortens delivery times. Our in-house powder coating, anodising, fabrication, and logistics ensure one-touch project management.

Get aluminium profiles directly from production with volume-based pricing and reliable lead times. Custom profiles mean less machining and more fit-for-purpose solutions for both OEMs and engineers. Combining extrusion, finishing, and fabrication minimises supply chain complexity and shortens delivery times. Our in-house powder coating, anodising, fabrication, and logistics ensure one-touch project management.

Manufacturing Standards, Capability & Engineering Support

Manufacturing Standards, Capability & Engineering Support

All manufacturing complies with ISO 9001 quality management. Architectural powder coating meets global compliance standards. Alloy certifications for all 6061 and 6063 aluminium supplied.

All manufacturing complies with ISO 9001 quality management. Architectural powder coating meets global compliance standards. Alloy certifications for all 6061 and 6063 aluminium supplied.

We offer custom die manufacturing, high-volume extrusion for large projects, and nationwide delivery. Engineering team provides consultation, extrusion feasibility, and rapid prototyping.

We offer custom die manufacturing, high-volume extrusion for large projects, and nationwide delivery. Engineering team provides consultation, extrusion feasibility, and rapid prototyping.

Custom Die Development & Alloy Specifications

Custom Die Development & Alloy Specifications

Every custom extrusion starts with a precision die. Our in-house die design team develops tooling for complex section geometry, wall thickness optimization, integrated fixing or reinforcement – using hardened tool steel for durability.

Every custom extrusion starts with a precision die. Our in-house die design team develops tooling for complex section geometry, wall thickness optimization, integrated fixing or reinforcement – using hardened tool steel for durability.

Alloy

6063

6061

6005A

6082

Typical Temper

T5/T6

T6

T5 / T6

T6

Yield Strength

~145 MPa

~240 MPa

~215 MPa

~250 MPa

Key Characteristics

Excellent surface finish

High structural strength

Improved load capacity

Engineering structural alloy

Common Uses

Windows, curtain wall

Frames, transport

Structural profiles

Bridges, heavy structures

Alloy

6063

6061

6005A

6082

Typical Temper

T5/T6

T6

T5 / T6

T6

Yield Strength

~145 MPa

~240 MPa

~215 MPa

~250 MPa

Key Characteristics

Excellent surface finish

High structural strength

Improved load capacity

Engineering structural alloy

Common Uses

Windows, curtain wall

Frames, transport

Structural profiles

Bridges, heavy structures

Powder Coating & Aluminium Finishing

Industrial powder coating increases aluminium extrusion durability and colour range, meeting or exceeding architectural grade performance. Electrostatic application and oven curing ensure cross-linked thermoset bonding for maximum weather and abrasion resistance.

Industrial powder coating increases aluminium extrusion durability and colour range, meeting or exceeding architectural grade performance. Electrostatic application and oven curing ensure cross-linked thermoset bonding for maximum weather and abrasion resistance.

Parameter

Coating thickness

Curing temperature

Coating type

Durability

Typical Specification

60–120 microns

~180–200°C

Polyester architectural powder


Exterior weather resistant


Our Powder Coating

Parameter

Coating thickness

Curing temperature

Coating type

Durability

Typical Specification

60–120 microns

~180–200°C

Polyester architectural powder


Exterior weather resistant


Our Powder Coating

Frequently Asked Questions

What aluminium alloy is best for architectural extrusions?

Alloy 6063-T5 or 6063-T6 is widely used for architectural extrusions due to its smooth surface finish and corrosion resistance.

What is the difference between 6061 and 6063 aluminium?

6061-T6 offers higher tensile strength, making it suitable for structural applications. 6063 aluminium extrudes more easily and produces a superior surface finish for architectural products.

Can aluminium extrusions be fabricated after extrusion?

Yes. Aluminium extrusions can be bent, punched, pressed, drilled, notched, or cut depending on the application.

What surface finishes are available for aluminium extrusions?

Common finishes include:

Powder coating
Anodising
Mill finish
Brushed aluminium finishes

What industries use custom aluminium extrusions?

Custom extrusions are widely used in:

Construction systems
Transport manufacturing
Marine engineering
Industrial machinery
Architectural façade systems